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SMART FILLING SYSTEM TECHNOLOGY
Description of the technology operation
SMART FILLING SYSTEM TECHNOLOGY
SMART FILLING SYSTEM — is a filling system with the setting of the dosing modes, which remembers and applies the parameters in one click at a readjustment.
QUICK READJUSTMENT – IS COST SAVING!
Pressure maintenance
±0.05% Bar
— AISI 316
— PP
TANK
By time:
— low price and maintenance cost;
— corrosion resistance;
— no stagnant zones.
Electromagnetic flow meter:
— volumetric type of measurement;
— filling accuracy ±0,15%;
— corrosion resistance.
Coriolis flow meter:
— weight type of measurement;
— filling accuracy ±0,15%;
— wide scope of application.
FILLING METHODS
— AISI 316
— TT
BOTTOM-CLOSE
Recipe readjustment is time saving

Wide dosing range — from 100 ml to 20l

Corrosion-resistant performance — polypropylene PP or titanium Ti

Reliability — simple design of dosing mechanisms

High accuracy (use of Krohne flow meters or Endress+Hauser)

No stagnant zones (use of Krohne flow meters)

Easy equipment cleaning — (automatic cleaning system with cleaning spinners inside the tank)

Minimal maintenance, no wearing parts

Wide range of dose adjustment

Wide range of dosed products

Security system (door lock system)

Intuitive machine interface
ADVANTAGES
Membrane pump 1 uploads the filling product into the transfer tank 2.

In tank 2, the overpressure and the preset level of the product are automatically supported by the valve system and level sensors.

The excessive pressure is created by compressed air or inert gas.

The product is supplied to the consumer container from
the transfer tank 2 through flow meters 3 and nozzles with bottom-close 4.

The electric cylinder 5 lifts the nozzles 4 according to the
programmed algorithm considering the container geometry and product properties.

The industrial controller synchronizes the algorithm of lifting the nozzles with the product feed mode.

The settings for each type of container and product are saved as recipes. When readjusting, the recipes are applied in one click.
OPERATION CONCEPT
END OF CYCLE
PRECISE FILLING
ROUGH FILLING
START OF CYCLE
Smart Filling Systems is a filling system with flexible settings for the speed of filling with liquid and lifting the nozzle for four stages of dosing.

Four stages of dosing are enough but it is possible to increase the number for containers of complicated form.

To reduce vibration smooth acceleration of the speed of lifting and lowering the nozzle is used.
HIGH CAPACITY
WITHOUT FOAMING
AND SPLASHING OUT
END OF CYCLE
PRECISE FILLING
ROUGH FILLING
START OF CYCLE
To prevent foaming
lift the nozzle
fill with liquid
SLOWLY
DO NOT
For high capacity
fill with liquid
remove the nozzle
QUICKLY
To prevent foaming and splashing out of the product
fill with liquid
remove the nozzle
SLOWLY
For high capacity
fill with liquid
remove the nozzle
QUICKLY
DO NOT
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